How do you troubleshoot common liquid filling machine issues?

Machines are technical devices and they can malfunction at times. Many factors can affect the performance of the machine hindering the operations. Be it the leaking of liquids or incorrect fillings. It is only beneficial if you identify the problem at an early stage so that the raw- materials are not wasted and the process goes on smoothly. But before we process, it is essential to understand the liquid filling machines. It is a semi-automatic machine that is used to fill the accurate amount of liquid with accuracy in various shapes and sizes of containers. This tool is used in food & beverages, pharmaceuticals, chemicals, and cosmetics. 

Common Filling Machines and Their Solutions 

These are some of the problems that are faced by the liquid filling machine and tips to troubleshoot them.  

• Power Issues:

If the power indicator is malfunctioning and turning on/ off repeatedly, it is a sign that there is a problem with the power connection. The wires or the connector to the power switch may be damaged which is causing hindrance in the power flow. Its most basic solution is that you can plunge the machine for some time and then plug it back.  If that does not work then inspect the wire for any damages and get it repaired or you can get the power switch replaced as well.

 

• Filling Volume:

Is the machine just overfilling or underfilling the liquid in the container? If so, there must be a problem with the filter or the filling nozzle. Apart from that, there could be another technical issue with the software calibration. If your machinery is also facing a similar issue, then inspect for air leaks on any clamps or hoses, and replace the damaged seals with time. A blocked nozzle could be another reason for errors in liquid fillings so clean the nozzles and pipes frequently. Lastly, you should also check whether the setting in the software for any errors. 

 

• Bottle Transport:

Inconsistency in moving and shifting the bottle from one place to another can be due to a problem in the conveyor belt or incorrect placement of bottles into the machine. The solution to this problem is an adjustment of the movement speed and tension of your conveyor belt. 

 

• Bottle Tipping:

Many times spillage of bottles is also faced due to unsteadiness of the conveyor belt or improper placement of the bottles. In such a situation check the conveyor belt for any wear and tear, for more precise operations it is best to get the conveyor belt modified. Also, it is a great idea to train your staff to place the bottles correctly during the operations.

 

• Start-Up Trouble:

It’s a major sign is the machine has too many malfunctions in the valves. This error can be caused by low-pressure air which hinders the necessary support needed for the machine to operate properly. In such a situation, it is essential to check the air compressors, whether they are providing the right amount of air- pressure for the valves and pistons to operate properly. 

 

• Supply Problem:

Sometimes turning off the supply hold of the liquid can cause irregularities in the automatic filling machine. If the supply of liquid is low, then refilling it while the machine is still operating can irregularities in the capsule filling machine. So, it is better to consult your supply levels so that there is no excessive filling.

Final Words…

Regular maintenance of any machinery is crucial to enhance its durability and smooth operations. Addressing these common issues and regular inspection of the filling machine will not only save you time but also become a cost-effective solution in the long term. Always follow the manufacturer’s guidelines and keep a close- eye for worn out parts. If you are looking for a robust, durable filling machine ‘Riddhi Pharma Machinery Ltd.’ is the one. You can also get the machine modified according to your needs. Remember that a well-maintained and properly operated machinery is the key to the smooth running operations. Hopefully, this post will help in recognizing and troubleshooting the problems much better.