Comprehensive Guide for Rapid Mixer Granulators
Granulation is an essential process in the medical industry. It is used in the pharmaceutical, nutraceutical, food, herbal, and chemical industries for creating tablets or other such materials. The rapid mixer granulator is an advanced equipment that is used to efficiently mix and granulate powders. The efficient and compact designs of this machine are apt for dry as well as wet mixing. So, if you are running a medicine-based industry, then investing in a high-quality rapid mixer granulator is a good decision. Irrespective of the kind of material, the high-quality cutter blades make the fine and uniform size of the granules. Thus, making it an ideal choice for the powder blending application. If you too want to manufacture high-quality capsules or other such products, then you are in the right place. In this post, we will provide brief details regarding the functioning of rapid mixer granulators.
Working Principle of the Rapid Mixer Granulators
The Rapid Mixer Granulator/granulation machine is a mixing unit with a bottom entry agitator and side side-mounted chopper for granulation. It is used for dry blending, dry granulator, wet mixing, dough preparation, and granulation, which means cutting off the damp mass into small granules. It works on the basic principle of agitation of the bowl’s contents at a moderate speed and then running a specially profiled cutter blade at high speeds into the wet mass.
Dry mixing takes about 3-5 minutes to mix the ingredients; wet mixing takes 5-10 minutes to make the material’s wet mass. The granulation process takes 5-10 minutes for 0.5 mm to 1.5 mm-sized granules.
Mixing time consumed in processing depends upon the ingredient’s quantity and their particle size.
Rapid Mixer Granulator Benefits
There are so many rapid mixer granulator benefits. Some of them are mentioned below.
- Lesser Time:
The operations of mixing and granulating are shorter which makes the production process highly effective and quick. This machine is 4 to 5 times faster than any other kind of mixing or granulating method.
- Uniform Mixing:
The conical bowl shape of the rapid mixer granulator ensures precise operations. It does not leave any dead space and thus the mixing is uniform, ensuring a high-quality product.
- Hygiene:
The food and pharamectiual industries need to take care of cleanliness and hygiene during the operations. Since the granulation machine is automatic, the human- intervention is less and so is the chance of contamination. The process is completely free from any sort of contamination or bacteria.
- Easy Cleaning:
As the mixing medium is completely discharged from the machines and there is no buildup of waste thus it is very easy to clean and maintain the rapid mixer granulator. These systems are also equipped with internal cleaning systems which aid in effective cleaning.
- Safe Operations:
Some of the advanced granulators come with safety features like interlock mechanisms which reduce the chances of accidents and injuries during the operations. These machines are designed to create less drug dust during the operations so there is less chance of workers getting exposed to the dust which can make them uncomfortable during the operations or give them any sort of dust allergy.
Wrapping Up:
It would not be wrong to say that rapid mixer granulators are the silent heroes in a wide range of industries. They can do efficient and uniform mixing in a shorter duration. Some of the most advanced machinery is capable of self-cleaning and self-discharging. If you too want to enjoy the best services and consistent quality of the product, then choose reliable rapid mixer granulator manufacturers like ‘Riddhi Pharma Machinery Ltd.’ They are one of the leading medical machinery manufacturers in India. Their machineries go through the testing and are created with the brightest of minds which enables them to give unmatched quality and quantity of output.
Riddhi Pharma Machinery Ltd.
Riddhi Pharma Machinery Ltd. has expertise in manufacturing pharmaceutical machinery. We have 28 years of experience in providing high-quality machinery solutions.
