Working Principle of a Liquid Filling Machine: A Guide
How do you think the liquids are filled perfectly in various types and sizes of jars? Well, it is the liquid-filling machine that does the job. It is widely used in the pharmaceutical, food, and cosmetic industries. It not only does it’s job accurately but also provides stability and hygiene to the fulfilling the process in a very efficient manner. If you want to understand the operation procedure of the liquid filling machine, then you are in the right place. In this post, we will dive deep into the working principle of liquid-filling machinery.
What is a Liquid Filling Machine?
As the name already suggests, it is a liquid-filling machine that plays a key role in packing the liquid content in jars of any shape and size in an efficient manner. The liquid filling machine components can be customized according to the needs, so even the pharmaceutical industry can use them for filling eye-drop jars, syrup jars, and creams without having to worry about hygiene.
Working Principle of Liquid Filling Machine
To fulfill the demands of various industries, there are numerous kinds of liquid-filling machines available in the market automatic, semi-automatic, and manual. However, all of them work on the same basic principle, in which the machine pumps liquid from the reservoir to the containers. The amount of liquid to be pumped out each time depends on various factors like the size of the container, viscosity of the liquid and desired amount of content to be added in each bottle.
Types of Liquid Filling Machine
Manual Liquid Filling Machine
The first step is filling the liquid into the reservoir up to the given capacity and then pouring the liquid into the machine’s feed hopper. Once the machine is prepared, place the container under the discharge nozzle and then slowly press the handle of the machine. The liquid will get transferred into the jar.
Semi-Automatic Liquid Filling Machine
This machine is a combination of manual and automatic operation. Though it consists of an automatic filling unit, but needs people to manually handle the capsule filling machine process. The machinery can be turned on by inserting the air-inlet tube into the air supply unit. The air- pressure during the process can also be managed by pulling out the top part of the filter. The speed adjustment valve can be adjusted to set an appropriate pumping speed. It will help in filing all the bottles efficiently without wasting the contents. This machine consists of a magnetic switch and a wheel handle, which will determine the amount of contents to be filled in each jar.
Automatic Liquid Filling Machine
The best part of this machine is that it features accuracy, efficiency, and consistency. It works on the principle of volumetric filling, which means filling the jar according to a pre-determined capacity. So, it can very precisely fill jars of all kinds in no time efficiently. While using this machine, you have to first set all the parameters of the liquid fillers according to the nature and viscosity of the liquid. It includes the speed, temperature, and pressure of the machine during the process. Put the jars on the feed hoppers as the belt rotates and the bottles are carried one by one to the processing unit. The conveyor belt ensures that the whole transportation process is carried smoothly.
Along with the conveyor belt, the bottles are delivered to the filling unit. The filling mechanism is specially designed to inject the required amount of content into the bottle. Once the liquid filling process is done smoothly, the jars are next carried to the capping area, where they are capped and sealed tightly to secure the contents inside.
Final Words
Liquid-filling machines play a major role in various industries where products are required to be filled in a jar. Pharma, chemicals and food industries are the top users of this machinery. If you too have a manufacturing company, then investing in a good quality liquid-filling machine will enhance the productivity of your business. Especially when you are manufacturing pharmaceutical products, you need to maintain a lot of hygiene so that the products do not get contaminated. You can rely on ‘Riddhi Pharma’ for a wide range of liquid filling machines at an affordable rate. It will enhance the efficiency of the manufacturing process and boost your business.
Riddhi Pharma Machinery Ltd.
Riddhi Pharma Machinery Ltd. has expertise in manufacturing pharmaceutical machinery. We have 28 years of experience in providing high-quality machinery solutions.
